Key Benefits
- Ultra-Smooth Surface Finish – Machined parts often require no additional polishing.
- High-Speed Machining Capability – Stable performance even at extreme cutting speeds.
- Versatile Geometry Options – Available with and without chip-breaking grooves for various applications.
- Wide Material Compatibility – From non-ferrous metals to hardened steels and composites.
- Customization Available – Tailored solutions for your production requirements.
PCD Inserts Specifications & Applications
- External Turning
- TNMG1604, SNMG1204
- CNMG1204, WNMG0804
- VNMG1604, DNMG1104
- DNMG1504, DNMG1506
- Internal Turning
- CCGT06/09/12, DCGT07/11
- TCGT08/09/11/16, VCGT11/16
- SCGT09/12, VBGT11/16
- Milling
- APMT1135, APMT1604
- APKT1135, APKT1604
- SEKT1204, SEHT1204
- Boring
- TPGH080202, TPGH080204, TPGH080408
- TPGH090202, TPGH090204, TPGH090208
- TPGH110302, TPGH110304, TPGH110308
- Grooving
- MGMN150 / MGMN200 / MGMN250 / MGMN300 / MGMN350 / MGMN400
- MRMN150 / MRMN200 / MRMN250 / MRMN300 / MRMN350 / MRMN400 / MRMN450 / MRMN500
- Threading
- 16ER AG60
- 161R AG60
- 111R A60
Materials Suitable for PCD Inserts
- Aluminum, copper, and other non-ferrous metals
- Glass
- Plastics
- Wood
- Synthetic fibers
PCD vs. PCBN – What’s the Difference?
PCBN Inserts
- Designed for high-hardness metals such as quenched steel and cast iron.
- Withstand temperatures above 1,000°C.
- Hardness up to 8,000 HV.
- Excellent for hard turning and improving production efficiency on difficult-to-machine materials.
PCD Inserts
- Ideal for non-ferrous metals (aluminum, copper, etc.).
- Can be ground into extremely sharp cutting edges.
- Achieve superior surface finishes (up to Ra 0.2).
PCD Inserts – With vs. Without Geometry
With Chip-Breaking Geometry
- Efficient for both large and small allowance cutting.
- Prevents chip entanglement and surface scratching in automated production.
- Enhances chip evacuation during internal machining.
- Protects tools and workpieces from damage.
Without Geometry
- More economical due to shorter production time.
- Ideal for applications where chip control is less critical.
Why Choose Us
- Premium Imported Materials – Ensures tool quality at the source.
- Advanced Manufacturing Equipment – Guarantees precision and consistency.
- Strict Multi-Stage Quality Control – Stability and reliability in every batch.
- Customization Available – Tailored to specific machining conditions.
- Wide range of PCD and PCBN options to meet diverse cutting needs.
Call to Action
Struggling with chip entanglement in automated production? Tired of paying high costs for imported inserts? Contact us today for professional solutions and upgrade your cutting performance.
